Mercedes-Benz SAM Module Troubleshooting and Replacement

DIY Cost: $100-$350
Est. Time: 1 hour

Summary

In this guide, you will learn how to troubleshoot and replace a Mercedes-Benz Signal Aquasion Module also known as the SAM module.

Contents

One of the most common problems that affect Mercedes-Benz vehicles is the failure of SAM modules. In this article, we go over the steps on how to troubleshoot a SAM module, replace a Front SAM module on a W203 C-Class and code the replacement SAM unit.

In Mercedes-Benz terms, SAM stands for Sigan Acquisition Module.

The most common problem that causes the failure of Mercedes-Benz SAM modules is water damage and corrosion. 

What you will need

Tools:

Parts:

It is highly recommended to read the codes via Reliable Scanner, which can read SAM errors and re-program SAM or any other modules.

It is important to use a scanner that can pull the codings and backup all the settings in the options. 

scanners-to-pull-and-backup-code

A cheaper option than buying a brand new module is to buy a used module from another (scrapped) vehicle. If you buy a unit from another vehicle, be sure to match the part no, so it is unnecessary to re-program the module.

same-model-sam

If your car is a base model, then get apart from a base model, but it's not guaranteed that no programming is needed because some base models have different config.

How to diagnose Mercedes SAM

  1. Choose a model from the scanner menu.choose-model

     

  2. Choose Control Units then SAM acquisition module front.choose-sam-front

     

  3. Read fault codes. read-fault-codes

     

  4. Below are samples of fault codes with descriptions.fault-codes-results
  5. Please note that error codes that are stored are intermittent. Therefore, present codes are current error codes.
  6. Choose variant codes. choose-variant-codes

     

  7. Backup-variant-codingbackup-codes

     

  8. Write a filename for backup. Backing up will store every setting from the target vehicle.write-filename-of-backup

     

  9. The front sam module also controls Auxillary Water Pump (windshield washer), Cornering Lamp (fog light illumination on the selected turn at low speed), etc.more-sam-controls

Replacement

  1. Tilt the hood up to maximum angle.tilt-the-hood

     

  2. Disconnect the negative terminal of the battery.
  3. Separate the wiper arm connector using a flat screwdriver.disconnect-wiper-arm

     

  4. Move wiper arms aside to provide more room for the removal of the SAM module.set-aside-wiper-arm

     

  5. Please take pictures of the connectors or label them, in case you forgot the matches.take-pictures-of-upper-connector-layout

     

  6. Disconnect connectors using a flat head precision screwdriver. disconnect-connectors-upperdisconnect-different-connector

     

  7. Unplug the ECU connection to the SAM unit. disconnect-ecu-connector

     

  8. Move the wire harness away from the SAM unit. move-wire-harness-away

     

  9. Remove retaining screws using a Torx screwdriver. 
  10. Remove the fuse, which would prevent the SAM from coming out.remove-blocking-fuse

     

  11. Move the wiper arm towards the front of the car to make room to remove the SAM.
  12. Pull the SAM gently to expose the connector under it.expose-sam-bottom-connectors

     

  13. Retake pictures or mark the connectors before removal.
  14. Disconnect bottom connectors.disconnect-bottom-connectors

     

  15. Compare the replacement SAM with the old SAM, be sure that the number of fuses and relays are the same. Also, make sure that all the fuses and relays have the same amperage rating.compare-fuses

     

  16. Re-connect bottom connectors. You may use the old SAM to help with the connector pattern. Also, make sure that no connectors are left behind.reconnect-bottom-connectors

     

  17. Lower the SAM to its original position. lower-sam

     

  18. Reconnect the fuse.reconnect-fuse

     

  19. Reinstall retaining screws.reconnect-connecting-screw

     

  20. Reconnect upper connectors, including ECU connectors.reconnect-upper-connectors

     

  21. Reconnect upper connectors from the main harness. Be sure to secure the main harness.Reconnect-main-harness

     

  22. Reconnect the wiper arm.reconnect-wiper

     

  23. Install SAM cover, make sure it seals in place properly to avoid water contamination.install-sam-cover

     

  24. Reconnect the battery.
  25. Read Fault using scanner to determine if there is a problem with the replacement SAM.read-fault-codes

     

  26. Clear fault codes.clear-codes

     

  27. Choose coding backup/ reserve.codingr-reserve

     

  28. Choose to restore coding.restore-from-backup

     

  29. Choose read fault codes again to verify the successful installation and code restoration.re-read-fault-codes

     

  30. There should be no more codes related to the SAM module.final-errors

     

Does a SAM unit need to be programmed on a Mercedes-Benz? 

  • Yes, a Mercedes-Benz needs to be programmed.

Can you install a used Mercedes-Benz SAM unit? 

  • Sometimes. On the Mercedes-Benz model made around 2000, it was easier to swap used SAM modules. You can install a used SAM, but we strongly recommend that the used unit be programmed. 

Will the engine start if I install a used Mercedes-Benz SAM unit? 

In most cases, the vehicle will start with a used SAM.  If you install a used SAM, the engine may start, but several features may not work, which means coding is required. 

Part Numbers

2035454701

 

Mercedes-Benz SAM Module Troubleshooting and Replacement One of the most common problems that affect Mercedes-Benz vehicles is the failure of SAM modules. In this article, we go over the steps on how to troubleshoot a SAM module, replace a Front SAM module on a W203 C-Class and code the replacement SAM unit. In Mercedes-Benz terms, SAM stands for Sigan Acquisition Module.