Ford Expedition 1997-2002

The Ford Expedition, produced from 1997 to 2002, marked Ford's entry into the full-size SUV segment. It was designed to cater to families requiring substantial passenger space and towing capacity. Built on a truck-based platform, the Expedition offered a robust body-on-frame construction, making it a rugged and capable SUV. It could comfortably seat up to nine passengers across three rows, providing ample room for large families or groups. The interior featured conveniences like power accessories, a well-designed dashboard, and optional third-row seating for additional passengers.

In terms of performance, the Expedition came with a range of V8 engines known for their towing capabilities, making it a popular choice for towing trailers and boats. It also offered an optional four-wheel drive for improved off-road capability. As for safety, it featured standard front airbags and optional side airbags. Overall, the Ford Expedition of this era became a symbol of American SUV culture, combining the utility of a truck with the comfort and convenience of a family vehicle.

Ford Expedition specification, engine oil capacity, spark plug gap, safety rating, fuel consumption, transmission, and light bulb sizes.

Engine 4.6L 8-Cylinder SOHC

• Recommended oil viscosity: 5W-20
• Oil certification: API
• Drain Plug Torque: 10-FT-LBS
• Oil capacity: 6.0 quarts.

Spark Plug Gap

• 4.6L 8-Cylinder: 0.054”

Engine 5.4L 8-Cylinder SOHC

• Recommended oil viscosity: 5W-20
• Oil certification: API
• Drain Plug Torque: 10-FT-LBS
• Oil Capacity: 6.0 quarts

Spark Plug Gap

• 5.4L 8-Cylinder:0.054”

Fuel 

• Capacity:
  • 4X2 with standard suspension:98.6L (26.0 gallons)
  • 4X4 and 4X2 with rear load level suspension 113.6L (30.0 gallons)

Brake Fluid

• Type: High-Performance DOT 3 Motor Vehicle Brake Fluid C6AZ-19542-AB/ESA-M6C25-A and DOT 3
• Capacity: Fill to the line on the reservoir

 Power steering fluid

• Type: Motorcraft MERCON  ATF XT-2-QDX MERCON
• Capacity: Fill to the line on the reservoir

Transmission fluid

• Type: 
  • 4R70W: Motorcraft MERCON ATF XT-5-QM MERCON V
  • 4R100 (4×2): Motorcraft MERCON ATF XT-2-QDX MERCON
  • 4R100 (4×4): Motorcraft MERCON ATF XT-2-QDX MERCON
• Capacity
  • 4R70W: 13.1L (13.9 quarts)
  • 4R100 (4×2): 15.0L (15.9 quarts)
  • 4R100 (4×4): 15.5L (16.4 quarts)

Transfer case fluid

• Type: Motorcraft MERCON ATF XT-2-QDX MERCON
• Capacity: 4×4 vehicles: 1.9L (2.0 quarts)

Coolant

Type: Motorcraft Premium Engine Coolant (green-colored) or Motorcraft Premium Gold Engine Coolant (yellow-colored)

Capacity:

•  4.6L V8 engine with 1-row radiator:  21.7 quarts (20.5 L)
• 4.6L V8 engine with 2-row radiator: 23.0 quarts (21.8L)
• 5.4L V8 engine with 1-row radiator: 23.9 quarts (22.6L)
• 5.4L V8 engine with 2-row radiator: 25.5 quarts (24.1L)
• 4.6L V8 engine with 1-row radiator and aux rear heat: 22.9 quarts (21.7L)
• 4.6L V8 engine with 2-row radiator and aux rear heat: 24.8 quarts (23.5L)
• 5.4L V8 engine with 1-row radiator and aux rear heat: 26.3 quarts (24.9L)
• 5.4L V8 engine with 2-row radiator and aux rear heat: 27.9 quarts (26.4L)

Front Axle

• Type: 4×4 vehicles: Motorcraft SAE 75W-90 Premium 4×4 Front Axle Lubricant XY-75W90-TQL WSP-M2C201-A
• Capacity: 1.8-2.0L (3.5-3.7 pints)

Rear-axle lubricant

• Type: Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant
• Capacity: 2.9-3.1L (5.5-5.8 pints)

Windshield washer fluid

• Type: Ultra Clear Windshield Washer Fluid C9AZ-19550-AC ESR-M17P5-A
• Capacity: 4.1L (4.5 quarts)

Hinges, latches, striker plates and rotors, seat tracks, fuel filler door hinge, and spring

• Type: Multi-Purpose Grease  DOAZ-19584-AA or F5AZ-19G209-AA/ ESB-M1C93-B or ESR-M1C159-A

Lock cylinders, swing-away spare tire carrier padlock

• Type: Penetrating and Lock Lubricant Motorcraft XL-1

Driveshaft, slip spline, double Cardan joint center ball

•  Type: Premium Long Life Grease/XG-1-K, XG-1-C or XG-1-T/ ESA-M1C75-B

4×4 front wheel bearings, 4×4 spindle needle bearings, spindle thrust bearings & front drive axle u-joint/slip spline

• Type: High-Temperature 4×4 Front Axle & Wheel Bearing Grease/E8TZ-19590-A ESA-M1C198-A

Powertrain

Engine

• 4.6 L Triton V8
• 5.4 L Triton V8

Transmission

• 4-Speed E4OD Automatic
• 4-Speed 4R100 Automatic (After 1999)
• 4-Speed 4R70W Automatic (4.6L Only)
• Transfer case (4×4 models)
• 2-Speed BorgWarner 4406
• High range ratio: 1.00:1
• Low range ratio: 2.64:1

Fuel Consumption

Safety Ratings

Front Lights

• Front Fog Light Bulb: 9145
• Front Sidemarker Light Bulb: 194
• Front Turn Signal Light Bulb:
  • 3157-SCK
  • 3157K
• High Beam and Low Beam Headlight Bulb: 9007LL

Rear Lights

• Back Up Light Bulb: 3156K
• Brake Light Bulb:
  • 3157-SCK
  •  3457K
• Center High Mount Stop Light Bulb: 912
• License Plate Light Bulb: 168
• Parking Light Bulb:
  • 3157-SCK
  • 3157K
• Rear Turn Signal Light Bulb:
  • 3157-SCK
  • 3457K
• Tail Light Bulb:
  • 3157-SCK
  •  3457K

Interior Lights

• Courtesy Light Bulb:
  • 168
  • 211-2
• Dome Light Bulb:
  • 578
  • 921
• Instrument Panel Light Bulb: 37
• Map Light Bulb: 579