Ford F-Series Super Duty 1999-2007

The Ford F-Series Super Duty trucks produced between 1999 and 2007 marked a significant shift in the heavy-duty pickup truck segment. These trucks were designed to handle demanding workloads, featuring robust frames and suspension systems that enabled them to tow and haul heavy loads effectively. The Super Duty lineup offered various configurations, including single and dual-rear-wheel options, and cab styles, including Regular Cab, SuperCab, and Crew Cab, to accommodate different customer needs.

Inside the cabin, these trucks offered more comfort and convenience than their predecessors, with more spacious interiors and improved ergonomics. Ford introduced advanced features like power-adjustable pedals and a range of available trim levels, allowing customers to customize their Super Duty. These trucks earned a reputation for durability and dependability, making them a preferred choice for commercial and industrial applications. With their strong construction and practical design, the 1999-2007 Ford F-Series Super Duty trucks remain an important part of Ford's truck heritage.

Ford F-Series specification, engine oil capacity, spark plug gap, safety rating, fuel consumption, transmission, and light bulb sizes.

Engine 4.6L 8-Cylinder SOHC

• Recommended oil viscosity:
• Oil certification: API
• Drain plug torque: 17 ft-lbs
• Oil capacity: 6.0 quarts

Spark Plug Gap

• 4.6L 8-Cylinder: 0.054”

Engine 5.4L 8-Cylinder SOHC

• Recommended oil viscosity: 5W:30
• Oil certification: API
• Drain plug torque: 12 ft-lbs
• Oil capacity: 6.0 quarts

Spark Plug Gap

• 5.4L 8-Cylinder: 0.044”

Front Axle

• Type: Motorcraft SAE 80W-90 Premium Rear Axle Lubricant XY-80W-90–QL / WSP-M2C197–A
• Capacity: 5.8 pints (2.8L)

Spindle bearing

• Type: High-Temperature 4X4 Front Axle and Wheel Bearing Grease E8TZ-19590–A XG-11 (FAD) / ESA-M1C198–A

Rear axle – F-250/350 1 (10.50-inch axle)

• Type: Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant XY-75W140–QL /WSL-M2C192-A
• Capacity: 6.9 pints (3.3L)

Rear axle – F-350 (DANA 80)

• Type: Motorcraft SAE 75W-90 Synthetic Rear Axle Lubricant/ XY-75W90–QLS / WSS–M2C918–A
• Capacity: 8.5 pints (4.0L)

Rear axle – F-450/550 (Dana S110/S130)

• Type: Motorcraft SAE 75W-140 Synthetic Rear Axle Lubricant/ XY-75W140–QL /WSL-M2C192-A
• Capacity: 14.0 pints (6.6L)

Brake fluid (and clutch fluid, if equipped)

• Type: Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid/ PM-1 / ESA-M6C25-A or WSS-M6C62-A

Engine coolant – 5.4L 2 V8 engine with AC

• Type: Motorcraft Premium Gold Engine Coolant (yellow-colored): VC-7-B /WSS-M97B51-A1
• Capacity: 26.4 quarts (25.0L)

Engine coolant – 6.8L  2 V10 engine

• Type: Motorcraft Premium Gold Engine Coolant (yellow-colored) / VC-7-B / WSS-M97B51-A1
• Capacity: 27.5 quarts (26.0L)

Engine coolant – diesel engine

• Type:  Refer to the 6.0 Liter Power Stroke Direct Injection Turbo Diesel Owner’s Guide Supplement

Fuel

• Capacity: 19.0 gallons (71.9L)Y

Fuel tank – Short box

• Type: 30.5 gallons (115.5L)

Fuel tank – Long box

• Type: 38.0 gallons (143.9L)

Fuel tank – Aft axle

• Type: 40.0 gallons (151.4L)

Hinges, latches, striker plates, fuel filler door hinge, and seat tracks

• Type: Multi-Purpose Grease/ XG–4 or XL-5 /ESB-M1C93–B

Lock cylinders

• Type: Motorcraft Penetrating and Lock Lubricant / XL-1

Transmission/parking brake linkages and pivots, brake and clutch pedal shaft (if equipped)

• Type: Motorcraft Premium Long-Life Grease/ XG-1-C or XG-1-K / WSD-M1C227-A

Power steering fluid

• Type: Motorcraft MERCON ATF / XT-2-QDX / MERCON
•  Capacity: Fill to FULL COLD range on dipstick

Transfer case fluid

• Type: Motorcraft MERCON ATF/XT-2-QDX / MERCON
• Capacity: 2.0 quarts (1.9L)

Manual transmission fluid

• Type: Motorcraft MERCON ATF/ XT-2-QDX / MERCON
• Capacity: 5.8 quarts (5.5L)

Automatic transmission fluid

• Type: Motorcraft MERCON SP ATF XT-6–QSP / MERCON SP
• Capacity: 17.5 quarts 5 (includes (16.6L) remote filter element change)

Windshield washer fluid

• Type: Motorcraft Premium Windshield Washer Concentrate/ ZC-32–A / WSB-M8B16–A2
• Capacity: 4.25 quarts (4.0L)

Powertrain

Engine

• Gasoline:
  • 4.2L Essex V6 engine (Brazil, F-250 only)
  • 5.4 L Triton V8
  • 6.8 L Triton V10
• Diesel:
  • 1999- 2003.5: 7.3 L Powerstroke V8
  • 2003.5-2007: 6.0 L Powerstroke V8
  • 4.2L MWM-International Sprint 6.07 TCA straight-6 turbodiesel (Brazil, F-250 only, also featured in some RHD versions exported to Australia, South Africa, United Kingdom, etc.)
  • 3.9 L Cummins B-series (Brazil)
  • 2.8L Cummins ISF2.8 (Brazil, F-350/F-4000 since 2014)

Transmission

• 5-speed manual
• 6-speed ZF S6-650l manual
• 4-speed 4R100 automatic
• 5-speed 5R110W automatic

Fuel Consumption

Engine

Front Light

• Front Fog Light Bulb: 9145
• Front Inner Turn Signal Light Bulb:
  • 3157-SCK
  • 3157AK
  • 4157K
• Front Outer Turn Signal Light Bulb: 194
• Front Sidemarker Light Bulb: 194
• High Beam and Low Beam Headlight Bulb:
  • H13
  • H6054

Rear Lights

• Back Up Light Bulb:
  • 3156K
  • 921
• Brake Light Bulb:
  • 3157-SCK
  •  3157K
• Center High Mount Stop Light Bulb: 922
• License Plate Light Bulb: 168
• Parking Light Bulb:
  • 3157-SCK
  • 3157AK
  •  4157K
• Rear Sidemarker Light Bulb: 2825
• Rear Turn Signal Light Bulb:
  • 3157-SCK
  • 3157K
• Tail Light Bulb:
  • 3157-SCK
  •  3157K
• Tailgate Light Bars: vbf-tailgate-light

Interior Lights

• Courtesy Light Bulb: 194
• Dome Light Bulb: 578
• Glove Box Light Bulb: 161
• Luggage Compartment Light Bulb: 906