Ford F-Series 1997-2004

The Ford F-Series trucks from 1997 to 2004 represented a pivotal era for America's best-selling vehicle line. These trucks were known for their robust build quality and versatility, catering to various needs, from personal transportation to heavy-duty work applications. The F-Series trucks were offered in various configurations, including the F-150, F-250, and F-350, with choices ranging from regular cabs to extended cabs and crew cabs, ensuring there was an F-Series truck for every buyer.

In terms of design, this generation introduced a more aerodynamic and rounded appearance, departing from the squared-off look of previous models. These trucks also saw significant interior upgrades, providing occupants with a more comfortable and accommodating cabin. While powertrain options varied, they typically included a range of V6 and V8 engines to suit different performance requirements. The F-Series from 1997 to 2004 solidified its reputation as a dependable and durable workhorse, favored by both individual consumers and commercial operators for its easy handling of a broad spectrum of tasks.

Ford F-Series specification, engine oil capacity, spark plug gap, safety rating, fuel consumption, transmission, and light bulb sizes.

Chassis

• Type: PN-96

Engine 4.2L 6-Cylinder

• Recommended oil viscosity: 5W-20
• Oil certification: API
• Drain plug torque: 17 ft-lbs
• Oil capacity: 6.0 quarts

Spark Plug Gap

• 4.2L 6-Cylinder : 0.054”

Engine 4.6L 8-Cylinder SOHC

• Recommended oil viscosity: 5W-20
• Oil certification: API
• Drain plug torque: 10 ft-lbs
• Oil capacity: 6.0 quarts

Spark Plug Gap

• 4.6L 8-Cylinder: 0.054”

Engine 5.4L 8-Cylinder SOHC

• Recommended oil viscosity: 5W-20
• Oil certification: API
• Drain plug torque: 10 ft-lbs
• Oil capacity: 7.0 quarts

Spark Plug Gap

• 5.4L 8-Cylinder: 0.044”

Brake Fluid

• Type: Motorcraft High-Performance DOT 3 Motor Vehicle Brake Fluid
• Capacity: Fill to line or step (for clutch) on reservoir

Coolant

• Type: Motorcraft Premium Gold Engine Coolant (yellow-colored)
• Capacity:
  • 4.6L V8 engine: 18.7L (19.8 quarts)
  • 5.4L V8 engine: 19.5L (20.6 quarts)

Fuel

• Capacity:
  • Regular Cab 6.5′ box/Supercab 5.5′ box : 98.4L (26.0 gallons)
  • SuperCrew : 113.6L (30 gallons)
  •  Regular Cab 8′ box/Supercab 6.5′ box Supercab 8′ box : 102.1L (35.7 gallons)

Power Steering Fluid

• Type: Motorcraft MERCON  ATF
• Capacity: Fill to between MIN and MAX lines on the reservoir

Transfer Case Fluid

• Type: Motorcraft MERCON ATF
• Capacity : 
• 4×4 vehicles: 1.9L (2.0 quarts)

Transmission fluid

• Type: Motorcraft MERCON V ATF
• Capacity: 4R70/75 E-W/13.2L (13.9 quarts)

Front Axle

• Type: Motorcraft SAE 75W-90 Fuel Efficient High-Performance Synthetic Rear Axle Lubricant]
• Capacity: 4×4 vehicles 2.0L (3.7 pints)

Rear Axle

• Type: Motorcraft SAE 75W-90 Fuel Efficient High-Performance Synthetic Rear Axle Lubricant
• Capacity: 8.8/9.75-inch axle 2.6L (5.5 pints)

Rear Axle

• Type: Motorcraft SAE 75W-90 Fuel Efficient High-Performance Synthetic Rear Axle Lubricant
• Capacity: 10.25-inch axle 3.3L (6.9 pints)

Windshield washer fluid

• Type: Motorcraft Premium Windshield Washer Concentrate
• Capacity: All 4.0L (4.25 quarts)

Powertrain

Engine

• 4.2 L Essex V6
• 4.6 L Triton V8
• 5.4 L Triton V8
• 5.4 L Triton S/C V8

Transmission

• 4-speed 4R70W automatic
• 4-speed E4OD automatic (1997-1998 Only) (5.4L only)
• 4-speed 4R100 automatic (1999 and up), (5.4L only)
• 5-speed M5OD-R2 manual

Fuel Consumption

Safety Ratings

Front Lights

• Front Fog Light Bulb: 9145
• Front Sidemarker Light Bulb: 194
• Front Turn Signal Light Bulb:
  • 3157-SCK
  • 3157NAK
• High Beam and Low Beam Headlight Bulb: H13

Rear Lights

• Back Up Light Bulb: 3156K
• Brake Light Bulb:
  • 3157-SCK
  • 3157K
• Center High Mount Stop Light Bulb: 921
• License Plate Light Bulb: 194
• Parking Light Bulb:
  • 3157-SCK
  •  3157NAK
• Rear Turn Signal Light Bulb:
  • 3157-SCK
  • 3157K
• Tail Light Bulb:
  • 3157-SCK
  •  3157K
• Tailgate Light Bars: vbf-tailgate-light

Interior Lights

• Dome Light Bulb: 578
• Luggage Compartment Light Bulb: 921
• Map Light Bulb: 906