ASE Certified Master Technician | CDL-A | PA Safety & Emissions Inspector
Justin Brojakowski is a seasoned automotive technician with over 24 years of hands-on experience diagnosing and repairing vehicles of all types. His career began in Chevrolet dealerships, where he spent nearly two decades mastering vehicle systems, leading teams, and tackling complex repairs. From engine diagnostics to emissions systems, Justin developed a reputation for precision and persistence, earning certifications in Pennsylvania safety inspections, emissions repairs, and A/C systems.... Read more
Customer Complaint
A customer brought in their 2015 GMC Yukon Denali with a 6.2L engine, reporting that the air conditioning wasn’t blowing cold air. They had already tried basic checks but couldn’t figure out the issue. With summer temperatures rising, they needed the system diagnosed and fixed quickly.
Diagnosis
I test-drove the vehicle and noticed there was no cold air coming from the vents when the AC was on with the temperature set to full cold, air delivery set to the vent position, and the blower motor on full high vent temperature, which reads 75 degrees. I installed the AC service machine/manifold gauge set and checked the system’s static pressures.
The manifold gauges pointed to a drained AC system. If the system had a charge, we would have seen a static pressure around ambient air temperature. For example, if the ambient temperature was 70 degrees, both the high and low side static pressures would read around 70 psi.
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Next, we inspected the AC system with a UV light, looking for evidence of leak trace dye. Upon inspection, we noticed a leak at the top left driver-side condenser where the condenser core meets the tanks.
At this point, we have established that the condenser is cracked and leaking, resulting in a loss of system charge. To replace the condenser in this vehicle, the front bumper cover and headlamps had to be removed.
With the new condenser installed, we again installed the AC service machine and pulled a vacuum on the AC system to 29″ Hg. The vacuum on the system boils moisture out of the system that may have entered when the system was opened. Once 29″ Hg is achieved, we monitored the vacuum for a period of 10 minutes and watched for decay. If there is decay, it indicates a leak, and further diagnosis will be needed. In our case, the system held 29″ of vacuum for 10 minutes. At this point, the system is ready for a charge. We charged the system to the proper level indicated by the manufacturer, which is located on the sticker.
With the system fully…
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