Most Common Fiat Transmission Problems

Fiat cars can be fun to drive, but that only lasts until you start experiencing automatic transmission problems. This guide looks at common transmission problems with  Fiat Chrysler Automobiles (FCA) vehicles and what you can do to troubleshoot shift problems yourself. Before troubleshooting a Fiat transmission, ensure the vehicle is out of warranty.

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Fiat warranty covers the powertrain and transmission for up to four years or 50,000 miles, whichever comes first. If the car is still under warranty, have your local FCA dealer troubleshoot and fix your transmission for free. Call the Fiat dealer closest to you and check if the vehicle is still under warranty or if there are any open recalls for the transmission.

Symptoms

Common symptoms you may notice with Fiat automatic transmission:

• Gear failure
• Won’t change gears
• Won’t shift out of Park
• Stuck in Neutral
• The service Transmission warning light comes up.
• No Reverse
• Transmission won’t shift.
• Stuck in Park
• Rough shifting
• Check engine light stays on
• Slow to respond to gear changes

Common Problems

The Fiat 500 is known to experience gearbox problems such as difficulty shifting gears, grinding noises when shifting, slipping out of gear, and warning lights appearing on the dashboard. Various factors, including low fluid levels, worn gear synchronizers, damaged linkage, and computer malfunctions, can cause these issues. It is recommended to have a trained mechanic diagnose and repair any gearbox problems to ensure proper operation and prevent further damage.

Other problems that can affect Fiat transmission include:

• Low transmission fluid level
• Faulty solenoid
• The plastic gearbox lever breaks off.
• Worn clutch assemblies
• Wiring harness
• Faulty torque converter
• Transmission software
• Low battery voltage or dead battery

Fiat Ducato automatic gearbox problems

The Fiat Ducato is a jointly developed light commercial vehicle by FCA Italy and PSA Group (now Stellantis), a joint venture between the companies. Over the years, it has been marketed under different names, including Citroën C25, Peugeot J5, Alfa Romeo AR6, and Talbot Express, later renamed the Fiat Ducato, Citroën Jumper, and Peugeot Boxer in 1994. It was introduced as the Ram ProMaster in North America.

Fiat Ducato automatic gearboxes can experience problems such as transmission slipping, rough shifting, gear shifting delays, and warning lights appearing on the dashboard. These issues can be caused by various factors, including low fluid levels, worn clutch plates, dirty or damaged solenoids, and computer malfunctions. It is recommended to have a trained mechanic diagnose and repair any gearbox problems to ensure proper operation and prevent further damage.

How to troubleshoot Fiat transmission?

Let’s take a few basic steps you can perform yourself to troubleshoot a Fiat transmission. The first step is to check for oil leaks under the vehicle. If you were driving the vehicle when the transmission stopped engaging, leave the car parked at a safe location for at least 30 min.

Next, move the vehicle a few feet back and check for leaks underneath the car. If any oil leaks are present, there is a high chance a transmission line or seal is damaged and needs to be replaced.

Check the Transmission Fluid Level

The next step is to check the transmission fluid level. Do this even if you don’t notice any fluid leaks on the ground. Low transmission fluid on a Fiat vehicle, especially the 500, can cause several issues, including shifting gears, delayed engagement, no drive or reverse, and transmission surging into gear.

It is crucial to check the transmission fluid level as soon as your Fiat transmission starts to malfunction. If you have a major leak, it will require that the vehicle be towed to the mechanic.

1. Start your Fiat and allow it to warm up for at least 15 minutes.
2. While you keep the brake pedal pressed, move the gear selector between all the gears.
3. Leave the car parked with the transmission in Park and emergency brakes engaged. Engine running.
4. Pull the hood release under the hood and open the hood.
5. Locate the transmission dipstick. Do not confuse the transmission dipstick with the oil dipstick.
6. Pull the dipstick out, wipe it clean, and fully reinsert it.
7. Remove the dipstick again and read the level.
8. If the transmission oil level is low, add the recommended Fiat Transmission Fluid.

Driving with very low or no transmission fluid can cause further damage to the transmission. Not all models have a transmission dipstick. 

Read Transmission Fault Codes

The next step in troubleshooting Fiat transmission problems is to read the fault codes with a transmission OBD-II scanner. The YOUCANIC Full System Scanner can read and clear fault codes through every vehicle’s control module.

1. Locate Fiat diagnostic trouble port under the dashboard. 
2. Plugin your scanner and allow it to turn on.
3. Turn on the ignition but do not start the engine. 
4. Select Fiat from the main menu or go to the Transmission menu.
5. Scroll down and select Read Fault Codes.
   

Reading the fault codes is easy and can give you a better idea of what is wrong with your Fiat transmission. In most cases, the problem will be due to a faulty sensor in the transmission or a faulty transmission valve body. Further research and diagnostics may be needed to narrow down the problem.

Using a cheap engine code reader is not recommended because you will retrieve no-fault codes or get a generic P7XX fault code that won’t help much.

Fiat Transmission Problems by Symptoms

Fiat transmission problems can be caused by several issues ranging from a bad valve body or faulty solenoid to something as simple as a low transmission fluid level or low system voltage. Let’s look at common problems that affect Fiat transmissions, such as 500, 500c, 500X, 500L, 124 Spider, and 500e.

Transmission stuck in neutral or gear.

Vehicles with DuoLogic semi-automatic transmission can remain in neutral gear or park without prior warning signs.  When this happens, the transmission will not react to the driver’s input. In most cases, this issue occurs suddenly and remains like that, although sometimes it can resume its normal function. There will be no other symptoms or warning lights. 

Possible causes

• In most cases, this is a simple mechanical issue. It will happen when a plastic gearbox lever breaks off. This connects the gearbox cables to the gearbox itself, disabling gear selection. The problematic part is cheap and fairly easy to replace, as you only need to remove the battery and its tray to gain access.
• Some models, like Fiat 500, have faulty gearbox cables. This is a known issue, covered by a factory recall in which Fiat replaces these parts free of charge. Check if your car is among the affected vehicles.

Transmission jumping out of gear or harsh shifting

Vehicles with the semi-automatic transmission called Selespeed in older models and DuoLogic in newer can develop intermittent issues with gear shifts.

This can range from harsh or delayed gear shifts to sudden jumps out of gear. The problem may be more expressed while the vehicle is cold. In most cases, there will be a transmission warning message present.

Possible causes

• The first thing to check is the transmission fluid level. There is a reservoir at the top side of the gearbox, just beneath the battery. Top up the fluid if needed.
• The robotized system that operates these gearboxes is susceptible to oil quality. Make sure to change the transmission fluid at recommended intervals and use only approved fluids.
• If fluid top-offs and changes don’t help, the issue can be with the actuator assembly or valve body. This part performs gearchanges and can wear out with time, especially when neglected transmission fluid changes. Although it is possible to repair this assembly, it is best to have it done by a specialized service due to its complexity.

Interiminet incorrect gear shifting.

Vehicles with semi-automatic transmission, Selespeed or DuoLogic, can suffer from intermittent gear shift problems.  In most cases, gear shifts are incorrect; the vehicle stays stuck in one gear or refuses to engage the gear. A transmission warning message present will accompany this.

Possible causes

• Check if there are any DTC codes stored using a diagnostic tool. These gearboxes use a series of sensors, and any faults here will cause transmission issues. In addition to sensors installed on the gearbox, things like a faulty crankshaft or throttle position sensor can cause issues.
• Besides the sensor itself, the wiring and connectors can be damaged or broken, so this is another thing to check. 

Juddering and shaking when setting off

Vehicles with DuoLogic and Selespeed semi-automatic transmissions or a dual-clutch automatic transmission can judder and shake when setting from a standstill or accelerating in low gears. This can be accompanied by gear hunting. In the initial phases, the problem will be present only when driving more aggressively.

Possible causes

• The most common issue that causes this problem is worn clutch assemblies. Vehicles with DuoLogic and Selespeed have a clutch identical to a manual gearbox. Vehicles with a dual-clutch automatic transmission have a clutch pack. Over time, these assemblies wear out, and replacing the clutch pack is the only solution.
• Broken engine or transmission mounts can cause a juddering and shaking sensation as the whole powertrain rocks back and forth when setting off.

Grinding or rattling noise while driving

Some Fiat cars have a standard 6-speed automatic transmission, which can develop a grinding noise present when the car is in the drive. This may happen when it starts from cold and goes away as it warms up or can always be present. The frequency of the noise follows the engine speed.

Possible causes

• A torque converter has several needle bearings inside, which can wear out or be damaged due to poor maintenance. In addition to noise, this can create noticeable vibrations during accelerations.
• Check the transmission fluid level and top it off if needed. If you don’t know when it was changed last time, consider replacing it with a filter.

Recalls

Fiat has issued several transmission-related recalls over the years. Some common recalls include problems with the automatic transmission, transmission control module, and shifting mechanisms. It is recommended to regularly check the National Highway Traffic Safety Administration (NHTSA) website for any current or previous recall information for your specific Fiat model and VIN. If your vehicle is part of a recall, it is important to have the issue repaired promptly by a Fiat dealer to ensure the safety and reliability of your vehicle.

Conclusion

In conclusion, transmission problems can occur in various Fiat vehicles, including the Ducato and 500 models. These issues can range from gear shifting difficulties to warning lights appearing on the dashboard. While various factors can cause these problems, it is important to have a trained mechanic diagnose and repair the issue to ensure proper operation and prevent further damage. Regular maintenance and timely inspections can also help minimize the risk of transmission problems and ensure the vehicle’s longevity. 

Fiat vehicles are known to have transmission issues. Check the transmission fluid level once you notice any warning signs that can point to a faulty gearbox. Add the recommended transmission fluid, which most likely will be MOPAR 68092912AA. Verify by looking it up in your owner’s manual.

If you have a Fiat 500, call the dealer to check if there are any open recalls. In 2016 FCA recalled thousands of Fiat 500 for automatic transmission problems because these cars were shifting unexpectedly into neutral or had problems with shifting into Park.

Lastly, if you still have problems, the next step is to read the transmission module’s fault codes with a Transmission Scanner. Changing the transmission fluid and filter every 60,000 miles can extend the life of your Fiat transmission. Certain Fiat transmission problems can not be fixed in your drive, and you may have to seek help from an auto mechanic.