Ford Fusion 2006-2012

The Ford Fusion, during its 2006-2012 production years, marked a significant step forward in the midsize sedan segment. Its bold design aimed to offer a fresh and stylish alternative to the competition. The Fusion's interior was comfortable and well-designed, featuring quality materials and ample passenger space. It came equipped with many technology options, including Ford's SYNC system, which improved connectivity and convenience.

From a performance standpoint, the Fusion offered a range of engines, and its driving dynamics were commendable, with precise steering and a comfortable ride. In addition to gasoline engines, Ford introduced a hybrid variant, making the Fusion one of the early midsize sedans to offer hybrid technology. Its style, comfort, technology, and fuel efficiency made it a popular choice among consumers in the midsize sedan market during this period.

Ford Fusion specification, engine oil capacity, spark plug gap, safety rating, fuel consumption, transmission, and light bulb sizes.

Engine 2.5L 4-Cylinder DOHC

• Recommended oil viscosity: 5W-20
• Oil certification: API
• Drain plug torque: 21 ft-lbs
• Oil capacity: 5.3 quarts

Spark Plug Gap

• 2.5L 4-Cylinder: 0.052”

Engine 3.0L 6-Cylinder DOHC

• Recommended oil viscosity: 5W-20
• Oil certification: API
• Drain plug torque: 19 ft-lbs
• Oil capacity: 6.0 quarts

Spark Plug Gap

• 3.0L 6-Cylinder: 0.048”

Engine 3.5L 6-Cylinder DOHC

• Recommended oil viscosity: 5W-20
• Oil certification: API
• Drain plug torque: 20 ft-lbs
• Oil capacity: 5.5 quarts

Spark Plug Gap

• 3.5L 6-Cylinder: 0.052”

Brake (and clutch–if equipped) fluid

• Type: Motorcraft High-Performance DOT 3 Motor Vehicle Brake Fluid/PM-1-C / WSS-M6C62-A or WSS-M6C65-A1
• Capacity: PM-1-C / WSS-M6C62-A or WSS-M6C65-A1

Door weatherstrip

• Type: Silicone Spray Lubricant XL-6 / ESR-M13P4-A

Door latch, hood latch, auxiliary hood latch, door hinges, striker plates, seat tracks, and fuel filler door hinge

• Type: Multi-Purpose Grease (Lithium grease)
• Capacity: PM-1-C / WSS-M6C62-A or WSS-M6C65-A1

Lock cylinders

• Type: Motorcraft Penetrating and Lock Lubricant XL-1

Automatic transmission fluid 6-Speed (Aisin F21)

• Type: Motorcraft Premium Automatic Transmission Fluid/ XT-8-QAW /WSS-M2C924-A
• Capacity: 7.4 quarts 4 (7.0L)

Automatic transmission fluid 6-Speed (6F35)

• Type: Motorcraft MERCON LV ATF XT-10–QLV/ MERCON LV
• Capacity: 9.0 quarts 4 (8.5L)

Manual transmission fluid

• Type: Motorcraft SAE 75W-90 API GL-4 Gear Oil/ XT-4-QGL / WSS-M2C203-A1 and GL-4
• Capacity: 3.0 quarts (2.87L)

Rear differential (AWD) fluid

• Type: Motorcraft SAE 80W-90 Premium Rear Axle Lubricant / XY-80W90-QL /WSP-M2C197-A
• Capacity: 2.4 pints (1.15L)

Coupler fluid

• Type: Volvo Transmission Oil, Clutch 1161641 /None
• Capacity: 1.5 pints (0.7L)

Power Transfer Unit (PTU) fluid

• Type: Motorcraft SAE  75W-140 Synthetic Rear Axle Lubricant/ XY-75W140-QL / WSL-M2C192-A
• Capacity: 12 ounces (0.35L)

Engine coolant

• Type:
  • 2.5L engine:
    • Motorcraft Specialty Green Engine Coolant (dark green-colored)
      • VC-10-A2 (US)
      • CVC-10-A (Canada)
      • WSS-M97B55-A
    • Motorcraft Specialty Orange Engine Coolant
      • VC-3-B (US)
      • CVC-3-B (Canada)
      • WSS-M97B44-D
  • 3.0L engine
    • Motorcraft Specialty Green Engine Coolant (dark green-colored)
      • VC-10-A2 (US)
      • CVC-10-A (Canada)
      • WSS-M97B55-A
    • Motorcraft Specialty Orange Engine Coolant
      • VC-3-B (US)
      • CVC-3-B (Canada)
      • WSS-M97B44-D
  • 3.5L engine
    • Motorcraft Specialty Green Engine Coolant (dark green-colored)
      • VC-10-A2 (US)
      • CVC-10-A (Canada)
      • WSS-M97B55-A
    • Motorcraft Specialty Orange Engine Coolant
      • VC-3-B (US)
      • CVC-3-B (Canada)
      • WSS-M97B44-D
• Capacity: 
  • 2.0L Engine :11.6 quarts(11.0L)
  • 3.0L engine: 10.6 quarts (10.0L)
  • 3.5L engine:  11.1 quarts (10.5L)

Cooling system stop leak pellets

• Type: Motorcraft Cooling System Stop Leak Pellets VC-6 / WSS-M99B37-B6

Power steering fluid (3.5L Engine Only)

• Type: Motorcraft MERCON ATF/ XT-5-QM / MERCON
• Capacity: Between MAX and MIN on reservoir

Windshield washer fluid

• Type: WSB-M8B16-A2
  • Motorcraft Premium Windshield Washer Concentrate (US) Premium Quality ZC-32-A (US)
  • Windshield Washer Fluid (Canada) CXC-37- (A, B, D, and F)
• Capacity: 101 oz (3.0L)

Fuel (FWD)

• Capacity:  17.5 gallons (66.2L)

Fuel (AWD)

• Capacity:  16.5 gallons (62.4L)

Powertrain

Engine

• 2.3 L Duratec 23 I4
• 2.5 L Duratec 25 I4
• 3.0 L Duratec 30 V6
• 3.5 L Duratec 35 V6

Transmission

•  5-speed Mazda G5M manual (2.3L I4)
• 5-speed Mazda FNR5 automatic (2.3L I4)
• 6-speed Mazda G6M manual (2.5L I4)
• 6-speed Ford 6F35 automatic (2.5L I4 & 2010-2012 3.0L V6)
• 6-speed Aisin TF-80 automatic (2006-2009 3.0L, 3.5L V6)
• Continuous variable transmission (hybrid)

Fuel Consumption

Safety Ratings

Front Lights

• Daytime Running Light Bulb:
  • H1LL
  • LED
• Front Fog Light Bulb: H8-35W
• Front Sidemarker Light Bulb: 2827
• Front Turn Signal Light Bulb:
  • 7440NA
  • 12496
• High Beam and Low Beam Headlight Bulb: HID-D3S
• High Beam Headlight Bulb H1LL
• Low Beam Headlight Bulb: H11L

Rear Lights

• Back Up Light Bulb: 921
• Brake Light Bulb: 3157K
• Center High Mount Stop Light Bulb: LED
• License Plate Light Bulb: LED
• Parking Light Bulb:
  • 193  LED
• Rear Sidemarker Light Bulb:
  • 194
  •  LED
• Rear Turn Signal Light Bulb:
  • 3757AK
  • 3157K
• Tail Light Bulb: 3157K

Interior Lights

• Dome Light Bulb: LED
• Map Light Bulb: LED